TEL +86-13923172919
ZJ-50A 5 kW Four-Station Dual-Manipulator Blister Sealing Machine
ZJ-50A is a 5 kW, four-station dual-manipulator blister sealing machine for blister shells and paper cards. It combines two manipulators with a 1,200 mm rotary table and a 220 V supply. Confirm the card material, tooling and local voltage with a sample.
Sample Display
Zhenjia Machinery provides sample proofing service, and offers complete production process guidance and customized production solutions. If you need to check processed samples and product details, please contact us for physical samples or high-definition sample pictures to intuitively experience the processing accuracy and product effect of our machine.
Our Certificate
Mold Supporting Service
This machine can be equipped with various specifications of molds, suitable for processing products of different sizes and types. All molds are made of high-quality wear-resistant materials. We can provide customized molds according to customer product specifications, and offer professional mold maintenance guidance to extend mold service life and ensure continuous production.
Packaging & Delivery
The ZJ-50A dual-manipulator blister sealing machine is a 5 kW, four-station automatic blister sealer for joining blister shells to printed paper cards. It combines two manipulators with a 1,200 mm rotary table and a pneumatic sealing head, and the model record specifies a 220 V supply. For buyers in Malaysia, Indonesia and Vietnam, the decision usually comes down to the card format, the loading pattern, and the local voltage and air supply. This page separates the documented configuration from the values that still need a tooling or sample check. Material compatibility and output should be confirmed with the actual shell, card and a sample run.
ZJ-50A Dual-Manipulator Blister Sealing Machine: Specifications & Electrical Configuration
| Specification | Value |
|---|---|
| Model | ZJ-50A |
| Configuration | Dual manipulator, four-station rotary table |
| Rated power | 5 kW |
| Stations | Four |
| Drive | Pneumatic |
| Table diameter | 1,200 mm |
| Power supply | 220 V |
| Frequency | Not specified; confirm for the destination |
| Materials | Blister shell and paper card |
| Sealing area / film width | Not specified; confirm with tooling drawing |
| Air pressure / consumption | Not specified; confirm with installation data |
| Dimensions / weight / output | Not specified; confirm with layout and sample run |
What the recorded data means:
- Two manipulators support a two-arm pick-and-place sequence, so the loading pattern can be reviewed against the card format and labour model.
- The four-station rotary table separates loading, sealing and unloading positions; the usable sequence depends on the actual tooling.
- The pneumatic sealing head uses the factory air supply; pressure and consumption must be checked before installation.
- The 1,200 mm table provides a larger working envelope, subject to the tooling drawing.
- The recorded 220 V supply is the starting point for the electrical check; frequency and local voltage still require confirmation.
Material & Application Compatibility
Materials recorded for this model:
- Blister shell
- Printed paper card
Materials requiring sample testing:
- PET, PETG, PVC and coated paper cards are not listed as verified materials in the current record.
- For a blister card sealing machine evaluation, blister card heat sealing depends on the shell, card coating and tooling. PVC blister packaging and PETG blister sealing should be tested with the actual materials.
- Seal strength, card coating and shell thickness should be tested with the actual tooling before a compatibility claim is published.
- PE, PP and PS are not established as suitable for this sealing process; they require separate evaluation.
Typical Southeast Asian applications to evaluate:
- Cosmetic and personal-care blister cards in Malaysia and Indonesia.
- Battery and small-hardware blister cards in Vietnam and Indonesia.
- General retail blister-card packaging where the shell and card can be supplied for a sample run.
Medical blister packaging is covered by separate models, including the ZJ-5235AB, ZJ-6540AB and the six-station medical blister sealing machine. The ZJ-50A is a general blister-card platform.
Single or Dual Manipulator?
The ZJ-50A blister sealing machine is available in single- and dual-manipulator form; the double-manipulator blister sealer uses two arms instead of one. Both share the same 5 kW platform, but the loading concept is different. The comparison below uses the recorded catalogue values; output and cycle time are not specified for either version.
| Point | ZJ-50A single manipulator | ZJ-50A dual manipulator |
|---|---|---|
| Manipulators | One | Two |
| Stations | Three or four | Four |
| Table diameter | 1,000 mm / 1,200 mm | 1,200 mm |
| Rated power | 5 kW | 5 kW |
| Supply | 220 V | 220 V |
| Loading pattern | One-arm pick-and-place | Two-arm pick-and-place |
| Typical fit | Simpler loading sequence and lower automation | Higher automation with a two-arm sequence |
How to choose:
- Choose the single-manipulator version when the card is presented from one position and the line does not need a two-arm loading pattern.
- Choose the dual-manipulator version when the card format, tooling and labour model can support two-arm pick-and-place.
- In both cases, confirm the card size, shell material, tooling concept and target voltage before a quotation is fixed.
Not sure which loading pattern fits your card?
Upper-Heat or Lower-Heat?
The ZJ-50 upper-heat and lower-heat models are separate 3 kW configurations. The ZJ-50A dual-manipulator is a 5 kW, four-station automatic machine. They should not be presented as the same machine with a different label.
| Point | ZJ-50 upper-heat | ZJ-50 lower-heat | ZJ-50A dual manipulator |
|---|---|---|---|
| Heating direction | From above | From below | Pneumatic sealing head |
| Rated power | 3 kW | 3 kW | 5 kW |
| Table diameter | Not specified | Not specified | 1,200 mm |
| Stations | Not specified | Not specified | Four |
| Automation | Not specified | Not specified | Two-arm automatic loading |
| Typical fit | Large-area sealing with a pneumatic pressing plate | Adjustable electronic temperature control and light operation | Automatic blister-card sequence with two manipulators |
How to choose:
- Choose the upper-heat ZJ-50 when the card and blister orientation suits a top pressing plate and a large sealing area.
- Choose the lower-heat ZJ-50 when the product is presented from below and the operation needs to stay light and simple.
- Choose the ZJ-50A dual-manipulator when the project needs a four-station automatic sequence, not a manual 3 kW platform.
The heating direction is not a matter of one option being universally better; it depends on the card construction, the tooling and the way the operator presents the product.
Have a card construction ready for a sealing check?
Installation Notes for Malaysia, Indonesia and Vietnam
The recorded supply is 220 V. Before shipment, confirm the destination frequency, plug/socket standard and actual site voltage; do not assume that a 220 V record covers every factory in the region.
- Voltage stability — confirm whether a stabilizer is required for the local supply.
- Humidity and heat — plan for ventilation and moisture control around the electrical cabinet.
- Grounding — verify the factory earth before commissioning.
- Air supply — the machine is pneumatic, but the required pressure and consumption are not in the current record.
- Certification — confirm the certificate scope for the exact model and destination. SIRIM (Malaysia), SNI (Indonesia), QCVN/TCVN (Vietnam) and CE may be relevant, but none should be claimed for this model without the certificate.
Documentation language, training and spare-parts scope are commercial items to confirm rather than assume.
Safety & Routine Maintenance
⚠️ CRITICAL SAFETY NOTICE: Before changing tooling, clearing a jam or opening any guard, isolate the main power, lock it out and bleed residual pneumatic pressure. Adjustments to the sealing head or electrical cabinet should be made by trained personnel; other operators should not open the cabinet. Confirm the ZJ-50A lockout procedure, stored-energy waiting time and pressure values in the machine manual before operation.
Routine maintenance tasks:
- At each shift start, verify the emergency stop and guard interlocks.
- Inspect pneumatic lines and fittings for leaks, and drain the filter/regulator according to site practice.
- Keep the sealing head and platen clean; remove film and card debris before it cures.
- Follow the manufacturer schedule for lubrication, filter replacement and electrical inspection; the current record does not define fixed intervals.
Configuration Check Before Quotation
A useful ZJ-50A configuration check normally covers:
- Blister shell material, thickness and drawing;
- Paper card material, coating and print finish;
- Required card size and tooling envelope;
- Target output range and shift pattern;
- Site voltage, frequency and air supply;
- Destination country and required certification.
Send the card drawing and target voltage.
Selection FAQ
What is the difference between the single- and dual-manipulator ZJ-50A?
The single version uses one manipulator and is recorded with three- or four-station and 1,000/1,200 mm table options. The dual version uses two manipulators with a four-station, 1,200 mm table. Both are 5 kW and 220 V, but the loading pattern and tooling review are different.
Can the ZJ-50A seal PET or PETG blister shells?
The current record names blister shells and paper cards without listing specific polymers. PET, PETG, PVC and coated card should be tested with the actual shell, card and tooling before a material claim is published.
What is the output rate?
Output is not fixed by the model code; it depends on card size, station usage, manipulator sequence and sample validation.
What voltage does it use?
The recorded supply is 220 V. Frequency and site voltage still need to be confirmed for Malaysia, Indonesia or Vietnam.
Is this a medical blister sealing machine?
No. Medical packaging uses separate models: ZJ-5235AB, ZJ-6540AB and the six-station medical blister sealing machine. The ZJ-50A is a general blister-card sealing platform.
Related Configurations
- ZJ-50A single-manipulator blister sealing machine
- ZJ-50 upper-heat blister sealing machine
- ZJ-50 lower-heat blister sealing machine
- ZJ-5235AB medical blister sealing machine
- ZJ-6540AB pressure-boost medical blister sealing machine
- Six-station medical blister sealing machine
The ZJ-50A is a 5 kW, four-station dual-manipulator blister sealing machine for blister-card projects where the shell, card, tooling and 220 V site supply have been validated.
