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ZJ-15K2600W Automatic Rotary Ultrasonic Welding Machine
The ZJ-15K2600W is a high-performance 2600W automatic rotary ultrasonic welding machine designed for continuous industrial production. Featuring a 6-station rotary table and high-precision servo control, this pneumatic-driven system is optimized for welding thermoplastics. It operates on a 220V power supply and is engineered for high-volume manufacturing environments. Zhenjia Machine provides comprehensive configuration reviews to ensure material compatibility and site-specific electrical compliance for global installations, particularly in Malaysia, Indonesia, and Vietnam.
Sample Display
Zhenjia Machinery provides sample proofing service, and offers complete production process guidance and customized production solutions. If you need to check processed samples and product details, please contact us for physical samples or high-definition sample pictures to intuitively experience the processing accuracy and product effect of our machine.
Our Certificate
Mold Supporting Service
This machine can be equipped with various specifications of molds, suitable for processing products of different sizes and types. All molds are made of high-quality wear-resistant materials. We can provide customized molds according to customer product specifications, and offer professional mold maintenance guidance to extend mold service life and ensure continuous production.
Packaging & Delivery
ZJ-15K2600W 6-Station Automatic Rotary Ultrasonic Welding Machine
The ZJ-15K2600W Automatic Rotary Ultrasonic Welding Machine by Zhenjia Machine is a high-capacity industrial solution engineered for the precision assembly of thermoplastic components. Utilizing a 2600W power output and a 6-station rotary indexing system, this machine is designed to facilitate fully automatic continuous production. The integration of high-precision servo control ensures that the rotary movement and welding cycles are synchronized with extreme accuracy, reducing cycle times and increasing throughput for high-volume manufacturing lines.
Industrial Automation and 6-Station Rotary Design
The core of the ZJ-15K2600W is its 6-station rotary table, which allows for simultaneous loading, welding, and unloading processes. This multi-station configuration significantly enhances efficiency compared to single-station machines by allowing the operator or an automated feeder to load parts while the machine is performing the ultrasonic weld on another station. The rotary pneumatic drive type provides the necessary force and speed for consistent indexing, while the high-precision servo control manages the positioning of the table to ensure the ultrasonic horn aligns perfectly with the tooling at every station.
Technical Specifications and Configuration
The following specifications are recorded for the ZJ-15K2600W model. For any values listed as not specified, Zhenjia Machine requires a review of material samples and production layouts to provide accurate data.
| Specification | Recorded Value |
|---|---|
| Model Number | ZJ-15K2600W |
| Power Output | 2600W |
| Number of Stations | 6-Station (六工位) |
| Drive Type | Rotary Pneumatic (转盘气动) |
| Control System | High-Precision Servo Control |
| Power Supply | 220V |
| Applicable Materials | Thermoplastics (热塑性塑料) |
| Production Mode | Fully Automatic Continuous Production |
| Output Capacity | Not specified; depends on material and tooling |
| Machine Dimensions | Not specified |
| Certification Scope | Not specified; confirm with local requirements |
Material Compatibility: Thermoplastics
The ZJ-15K2600W is specifically recorded for use with thermoplastics. Ultrasonic welding relies on the localized application of high-frequency vibratory energy to create a solid-state weld. Because different thermoplastics have varying melting points and acoustic properties, compatibility must be confirmed with the actual shell, card, or film samples. Zhenjia Machine recommends a full material validation process to ensure the 2600W power rating is sufficient for the specific bond area and material density required by your application.
Pre-Quotation Configuration Checklist
To ensure the ZJ-15K2600W is correctly configured for your facility, buyers must provide the following information before a final quotation is issued:
- Material and Sample Drawing: Detailed drawings or physical samples of the parts to be welded.
- Tooling and Working Envelope: Dimensions of the parts to ensure they fit within the 6-station rotary layout.
- Target Output: Required parts per hour and planned shift patterns.
- Site Utilities: Confirmation of site voltage, frequency (Hz), and the availability of a stable air or hydraulic supply.
- Destination and Compliance: The country of installation and any required certification standards (e.g., CE, SIRIM, SNI).
Regional Installation: Malaysia, Indonesia, and Vietnam
For industrial buyers in Malaysia, Indonesia, and Vietnam, specific environmental and electrical factors must be addressed prior to shipment. The ZJ-15K2600W is recorded with a 220V supply; however, site-specific conditions in these regions often require additional precautions:
- Voltage Stability: Industrial power grids can experience fluctuations. Confirm whether a dedicated voltage stabilizer is required to protect the high-precision servo control and ultrasonic generator.
- Humidity and Heat Management: Given the tropical climates in Southeast Asia, proper ventilation and moisture control must be planned around the electrical cabinet to prevent condensation and component failure.
- Grounding Verification: The factory earth must be verified by a qualified technician before commissioning to ensure operator safety and equipment longevity.
- Certification Scope: Buyers should check the applicability of local certifications such as SIRIM (Malaysia), SNI (Indonesia), or QCVN/TCVN (Vietnam) for this specific model.
CRITICAL SAFETY NOTICE: Before performing any maintenance, changing tooling, or clearing jams, operators must isolate the main power supply, implement lockout/tagout (LOTO) procedures, and bleed all residual pneumatic pressure. Adjustments to the ultrasonic sealing head or the internal electrical cabinet must only be performed by trained technical personnel. Never bypass safety guards or interlocks during operation.
Routine Maintenance and Safety Protocols
To maintain the high-precision servo control and pneumatic efficiency of the ZJ-15K2600W, the following maintenance schedule is recommended:
- Shift Start Inspection: Verify the functionality of all emergency stop buttons and safety guard interlocks.
- Pneumatic System Check: Inspect all air lines and fittings for leaks or signs of wear to ensure consistent rotary indexing.
- Cleaning: Keep the ultrasonic horn, electrode, and rotary stations clean and free of plastic residue or debris.
- Electrical Inspection: Regularly inspect the electrical cabinet for dust accumulation and ensure all connections remain secure.
- Lubrication: Follow the manufacturer’s schedule for lubricating the rotary table bearings and pneumatic cylinders.
Selection FAQ
What is the primary application of the ZJ-15K2600W?
It is used for high-speed, automatic rotary ultrasonic welding of thermoplastic parts. It is ideal for applications requiring continuous production cycles across six stations.
Can this machine handle non-plastic materials?
No, the recorded material compatibility is strictly for thermoplastics. Other materials would require different welding technologies.
Is the output rate fixed?
No. The output depends entirely on the material type, the complexity of the tooling, and the results of sample validation tests.
What power supply is required?
The machine is configured for 220V. Site-specific frequency and plug standards must be confirmed before order finalization.
Automatic Rotary Ultrasonic Welding Machine: selection and next steps
When comparing a Automatic Rotary Ultrasonic Welding Machine, confirm the material, tooling, cycle time and site voltage before quotation. A Automatic Rotary Ultrasonic Welding Machine should be matched to the actual product, output target and operator model, not only to the machine size.
Related machines
- ZJ-20K1500W/2600W Ultrasonic Welding Machine
- Automatic Rotary Table Ultrasonic Plastic Welding Machine
Standards and references
For quality-management context, see NIST. For CE marking on machinery, see the European Commission CE marking guidance.
