Automatic High Frequency Welding Machine

ZJ-8K-ACRB Automatic High Frequency Machine With Manipulator (Four stations )

Technical Parameters
Model ZJ-8K-ACRB (Four stations)
Power 8KW
Power Supply 380V
Electronic Power 15KVA
Oscillating Frequency 27.12 or 40.68MHZ
Rectifier Silicon diode
Oscillating Tube 7T69RB
Welding Stroke 200mm
Over Table Size 350*200mm
Maximum Size of The Lower Mold 410*240mm
Mold Hole Distance 310mm
Rotary Table Size 1000mm Diameter
Station Four stations
Cylinder 100*200
Mode Operation Automatic / Semi-automatic
Range of temperature 50-300℃ Adjustable
Time Adjustment 0-10s Adjustable
Machine Weight 450kg
Machine Size 1430*1340*1820mm
Machine Without Manipulator Size 1430*1060*1820mm
Recommended Air Compressor 120 liter air storage tank
Machine Air Pipe 10mm
380V Power Supply Requirement Separately install a 63A or above null wire switch (which has 3 live wires, one ground wire and one null wire) in the position where the machine is to be placed and connect it to the ground wire switch box.

Zhenjia Four Station Automatic High Frequency Welding Machine with Manipulator – The upper and lower mold alignment is accurate, simple operation and easy maintenance. This machine is a 360 degree disk rotation, divided into four working positions. The rotary table is equipped with digital inverter to drive the motor, frequency converter control the speed of the rotary table, and the digital display can be adjusted. The machine is equipped with PLC touch screen control, easy to operate, high efficiency and energy saving.

Model: ZJ-8K-ACRB. This machine is equipped with high sensitivity 5557 fireproof protection device, which plays a great role in protecting the high frequency mold and production products. It can reduce by 95% probability of mold fire. This machine can be operated by one person and save labor.

Foshan Zhenjia Machinery Co., LTD. is a professional high frequency welding machine manufacturer. The machine quality has passed the EU CE quality export test and ISO9001 machine quality test. We provide free plate proofing for customers’ samples, teach the whole process of product production and provide production plans.

1. Machine Introduction

Application: Can be used for PVC, TPU, EVA or contain 10% PVC of any soft or hard plastics, plastics, artificial leather, clothing fabrics can be thermal bonding, welding, sealing and packaging.

Application Industry: Mainly used in plastic packaging industry, automobile industry, clothing industry, medical industry, household goods industry, electronic products packaging industry, etc.

Stable Frequency: This kind of machine adopts international industrial band 27.12MHz or 40.68MHz for oscillation frequency, stable output frequency, in line with international standards, suitable for use all over the world.

Spark Protection: When the spark is generated, the special electronic circuit automatically cuts off the high frequency to protect the electrode and products.

Protection Device: Overload current relay automatically protects the oscillating tube and rectifier when the current is over.

2. Machine Parts Advantages

PLC Touch Screen

  • PLC touch screen timer control is more accurate than the ordinary disc machine, to ensure the consistency of each product.
  • PLC touch screen can save the product debugging record, each production can directly use the record, save the time of adjustment and easy to learn control the machine.
  • PLC touch screen has a single mode or continuous mode. You can choose the mode according to the worker’s working speed.
  • If there is any fault in the process of using, PLC touch screen can automatically detect the fault and display the fault, without the need for on-site inspection by maintenance personnel.

PLC Touch Screen

Advantages of Divider

The use of high precision segmentation for Angle positioning (accuracy within 5 C, is generally speaking that a hair of the difference does not exist) so that the disc table automatic smooth rotation, accurate positioning.

High Precision Divider

Take Out Product Manipulator

  • The manipulator automatically takes out the product can reduce the number of operators, thus saving labor costs. (A fully automatic machine can save half of the labor cost) Compared with the ordinary high frequency welding machine, automatic high frequency welding machine with manipulator can improve the work efficiency of 50%.
  • This manipulator is independently developed by Zhenjia. The manipulator has parallel vacuum sucker to take out the product. It solves the problem of plastic deformation of workpiece caused by uncooled products taken by hand, and retains the initial beauty of the product.
  • Taking manipulator can cooperate with flow line production, so that enterprises can reduce production costs, is a good helper to improve economic benefits.

Product Manipulator
Manipulator in Operation

Manipulator Height Adjustment Valve

Our new generation of automation machine has manipulator height adjustment flange, can freely adjust the height of the manipulator. It can be adjusted in 10 seconds, which is very convenient and fast. (Traditional manipulator adjustment requires two or three workers to lift the manipulator to screw)

Height Adjustment Valve

Frequency Converter

The machine is equipped with frequency conversion governor, which can adjust the equipment speed accurately with frequency conversion motor, convenient and durable.

Frequency Converter

Filament Transformer

Filament transformer is made of copper, electrical conductivity is stronger, the machine operation performance is stronger, more stable.

Copper Filament Transformer

Fireproof Protection Device

The machine equipped with high sensitivity 5557 fireproof protection device can reduce the probability of the spark of the mold by 95%, which plays a great role in protecting the high frequency mold and products.

Fireproof Protection Device

High Frequency Oscillating Tube

The filament of the oscillating tube is imported from Austria. It has excellent quality and long life.

High Frequency Oscillating Tube

3. Daily Maintenance

  1. Check whether the air pressure and circuit are normal before starting each time. Turn off the power switch of the machine panel after each completion of work, and turn off the power switch of the main system later.
  2. Lubricating oil is added regularly at the run-in of the machine.
  3. Filter regular drainage, (such as: general work after half a day to drain the filter water) add lubricating oil.
  4. Keep the equipment surrounding clean and good heat dissipation.
  5. The equipment is stored in a dry and dust-free place. Clean the inside of the electric box once or twice a month. If you do not work for a long time, be sure to cover the machine with cloth to prevent dust from entering the machine.
  6. If the oscillator tube is used for the first time or after a long period of use, it must be preheated for more than half an hour to extend its service life.
  7. After using the machine for a week or half a month, turn off all power sources, open the case and use an air gun to blow out the dust, as dust makes the machine more prone to malfunction.

Machine Part Configuration & Brands

Component Specifications
Oscillator Tube 777 Huaguang (with European Austrian filament)
Intermediate Relay Omron, Japan
Photoelectric Switch Fotek, Taiwan
Solenoid Valve FEITAI & AirTAC
AC Contactor Taiwan Shilin
PLC Controller Delta, Taiwan
PLC Touch Screen Delta, Taiwan
High Precision Divider Huading
Frequency Converter FShiL
Fan Taiwan
Cylinder FEITAI
High Voltage Capacitance Beijing Mediatek
Button Switch Taiwan Tend
Power Switch Mean Well, Taiwan
Filament Transformer Made of copper (some manufacturers use aluminum wire)
Note: The whole machine wire adopts national standard copper wire and shielded cable, so that the power supply current is stable and safe and durable, some manufacturers use non-standard wire, safety risks.
Professional Support: We provide comprehensive technical support, installation guidance, and after-sales service to ensure optimal performance of your Zhenjia High Frequency Welding Machine.

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